The Industrial Phase-Transfer Catalysis Experts

PTC Tip of the Month E-Newsletter

PTC Tip of the Month - February 2024

Should You Use Benzyl Quats as Phase-Transfer Catalysts in PTC Nucleophilic Substitutions?

By Marc Halpern, the leading expert in industrial phase-transfer catalysis.

There are two important points regarding the choices for the reaction conditions for the second reaction shown in the diagram which is obviously a PTC nucleophilic substitution. In this etherification, 1.5 equiv o-nitrobenzyl alcohol were reacted with N,N-dimethyl chlorouracil in the presence of 5 equiv NaOH diluted to 5% in water, methylene chloride as the solvent  and 10 mole% benzyl tributylammonium chloride as the phase-transfer catalyst. The yield over two steps was 70% and the yield of the second step was 78% (based on the N,N-dimethyl barbituric acid).

One point is that when benzyl quats are used as phase-transfer catalysts in nucleophilic substitutions, the benzyl quat competes as an alkylating agent with the intended electrophilic substrate being attacked. In other words, whenever using a quat such as benzyl triethyl ammonium or benzyl tributyl ammonium, you must consider whether you will unintentionally form benzylated side products from the nucleophile.

We speculate that in this case, the avoidance of high temperature was keeping the benzylation of the nitrobenzyl alcohol low. The nitrobenzyl alcohol is used in excess and perhaps that masks some of the benzyl ether formation. Working at room temperature may be the cause for the long reaction time.

We usually prefer to avoid using benzyl quats in PTC nucleophilic substitutions. We discuss this in more detail in our 2-day course “Industrial Phase-Transfer Catalysis.”

A second point is that phase-transfer catalysis enhances the reaction between methylene chloride and NaOH to produce formaldehyde. We speculate that the high dilution of the NaOH may have been chosen to minimize formaldehyde formation and possibly also hydrolysis of the chlorouracil. We are somewhat surprised that the dilution of 4 g NaOH in 80 mL water afforded a base strong enough to perform the desired etherification, but the high yield is proof that these reaction conditions work.

About Marc Halpern

Marc Halpern

Dr. Halpern is founder and president of PTC Organics, Inc., the only company dedicated exclusively to developing low-cost high-performance green chemistry processes for the manufacture of organic chemicals using Phase Transfer Catalysis. Dr. Halpern has innovated PTC breakthroughs for pharmaceuticals, agrochemicals, petrochemicals, monomers, polymers, flavors & fragrances, dyes & pigments and solvents. Dr. Halpern has provided PTC services on-site at more than 260 industrial process R&D departments in 37 countries and has helped chemical companies save > $200 million. Dr. Halpern co-authored five books including the best-selling “Phase-Transfer Catalysis: Fundamentals, Applications and Industrial Perspectives” and has presented the 2-day course “Practical Phase-Transfer Catalysis” at 50 locations in the US, Europe and Asia.

Dr. Halpern founded the journal “Industrial Phase-Transfer Catalysis” and “The PTC Tip of the Month” enjoyed by 2,100 qualified subscribers, now beyond 130 issues. In 2014, Dr. Halpern is celebrating his 30th year in the chemical industry, including serving as a process chemist at Dow Chemical, a supervisor of process chemistry at ICI, Director of R&D at Sybron Chemicals and founder and president of PTC Organics Inc. (15 years) and PTC Communications Inc. (20 years). Dr. Halpern also co-founded PTC Interface Inc. in 1989 and PTC Value Recovery Inc. in 1999. His academic breakthroughs include the PTC pKa Guidelines, the q-value for quat accessibility and he has achieved industrial PTC breakthroughs for a dozen strong base reactions as well as esterifications, transesterifications, epoxidations and chloromethylations plus contributed to more than 100 other industrial PTC process development projects.

Dr. Halpern has dedicated his adult life to his family and to phase-transfer catalysis (in that order!).

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