The Industrial Phase-Transfer Catalysis Experts

PTC Tip of the Month E-Newsletter

PTC Reaction of the Month - May 2023

PTC “Hydrolysis” of Alkyl Chloride to Alcohol Through Acetate

By Marc Halpern, the leading expert in industrial phase-transfer catalysis.

When one attempts to use PTC to hydrolyze an alkyl chloride directly to the corresponding alcohol by reaction with hydroxide, one usually obtains the dialkyl ether in high yield which is obviously undesirable. The reason for this is that when hydroxide is used under PTC conditions and can act as a base or as a nucleophile, it acts as a base. Once the first molecule of alkyl chloride reacts with hydroxide to produce the alcohol, the alkoxide is formed to some degree in equilibrium with the remaining hydroxide. At that point, the phase-transfer catalyst typically pairs selectively with the alkoxide instead of the hydroxide, even if the hydroxide is in great excess and the next reaction is usually the attack of the alkoxide paired with the quat on the alkyl chloride already in the organic phase. This forms the ether and it is often the case that there is only a low steady state concentration of the alcohol (or alkoxide) in the reaction mixture.

However, there is an effective method to leverage advantages of phase-transfer catalysis to perform this “hydrolysis.” This is done in two consecutive PTC steps that are [1] esterification and [2[ hydrolysis.

Since PTC excels in esterification, the first step usually reacts acetate or formate with the alkyl chloride to form the acetate or formate ester. In the second step, the acetate or formate is easily hydrolyzed to the alcohol by hydroxide. This 2-step process avoids the presence of an alkoxide and an alkyl halide that would lead to ether formation, so high yield of the 2-step “hydrolysis” can be achieved.

The procedure reported in the patent CN115784837A (Shandong Weifang Rainbow Chemical Co Ltd) for the 2-step “hydrolysis” shown in the diagram is as follows: “A mixture of 3, 4-dichlorobicyclo [3.2.1] -2-octene (88.5 g,0.5 mol), water (200 ml), sodium acetate (82.0 g,1.0 mol) and tetrabutylammonium bromide (0.1 g) was raised to 103 ℃ for a reflux reaction for 5h. Cooling to 20 ℃, adding sodium hydroxide (20.0 g,0.5 mol), keeping the temperature for reaction for 3h, cooling, extracting the mixture by dichloroethane, layering without generating floccules, drying the organic phase by sodium sulfate, and distilling to obtain 78.9g of yellow oily matter, the purity of a target product is 95.5% (external standard method); the yield was 95.0%.”

PTC Organics Inc has highly specialized expertise in performing the conversion of alkyl halides into the corresponding alcohols using acetate and formate. If your company needs to perform this conversion with low-cost high-performance green chemistry, now contact Marc Halpern of PTC Organics to explore integrating our highly specialized expertise with your commercial development or optimization program.


About Marc Halpern

Marc Halpern

Dr. Halpern is founder and president of PTC Organics, Inc., the only company dedicated exclusively to developing low-cost high-performance green chemistry processes for the manufacture of organic chemicals using Phase Transfer Catalysis. Dr. Halpern has innovated PTC breakthroughs for pharmaceuticals, agrochemicals, petrochemicals, monomers, polymers, flavors & fragrances, dyes & pigments and solvents. Dr. Halpern has provided PTC services on-site at more than 260 industrial process R&D departments in 37 countries and has helped chemical companies save > $200 million. Dr. Halpern co-authored five books including the best-selling “Phase-Transfer Catalysis: Fundamentals, Applications and Industrial Perspectives” and has presented the 2-day course “Practical Phase-Transfer Catalysis” at 50 locations in the US, Europe and Asia.

Dr. Halpern founded the journal “Industrial Phase-Transfer Catalysis” and “The PTC Tip of the Month” enjoyed by 2,100 qualified subscribers, now beyond 130 issues. In 2014, Dr. Halpern is celebrating his 30th year in the chemical industry, including serving as a process chemist at Dow Chemical, a supervisor of process chemistry at ICI, Director of R&D at Sybron Chemicals and founder and president of PTC Organics Inc. (15 years) and PTC Communications Inc. (20 years). Dr. Halpern also co-founded PTC Interface Inc. in 1989 and PTC Value Recovery Inc. in 1999. His academic breakthroughs include the PTC pKa Guidelines, the q-value for quat accessibility and he has achieved industrial PTC breakthroughs for a dozen strong base reactions as well as esterifications, transesterifications, epoxidations and chloromethylations plus contributed to more than 100 other industrial PTC process development projects.

Dr. Halpern has dedicated his adult life to his family and to phase-transfer catalysis (in that order!).

Leave a Reply

Your email address will not be published. Required fields are marked *

PTC Course - In-House

Learn to choose
PTC process conditions
LIKE AN EXPERT!

Learn More