The Industrial Phase-Transfer Catalysis Experts

PTC Tip of the Month E-Newsletter

PTC Tip of the Month - April 2022

Sometimes TBAB is Just a Source of Organic-Soluble Bromide

By Marc Halpern, the leading expert in industrial phase-transfer catalysis.

The procedure for the reaction shown in the diagram does not contain any base (first step in Example 2 in the patent). The reaction is performed by simply mixing acetic acid, epichlorohydrin, catalytic tetrabutylammonium bromide and heating to 90 C for 10 hours. The procedure does not specify if there is more than phase before starting the reaction but we assume that it is a homogenous single phase.

There doesn’t appear to be a leaving group or salt that accumulates and the bromide is just a catalyst. The only role of the tetrabutylammonium appears to be to solubilize the bromide in the organic phase.

The mechanism is assumed to consist of the bromide attacking the epichlorohydrin to form the short lived bromochloropropoxide anion (tetrabutylammonium as the cation), which is so basic that it would rip off the proton for the acidic acetic acid. This would form tetrabutylammonium acetate and the acetate should be a good nucleophile that would displace the bromide (better leaving group than chloride) to form 3-chloro-2-hydroxypropyl acetate. TBAB is regenerated for another catalytic cycle upon the liberation of the bromide.

If this speculated mechanism is correct, then this in not a phase-transfer catalysis reaction. It is simply a reaction that is catalytic with respect to the bromide ion and the role of the tetrabutylammonium cation is to keep the bromide in the organic reaction phase.

We welcome comments by our readers if you have better ideas about what is occurring in this reaction.

By the way, the excess acetic acid appears to be removed from the reaction mixture product by water wash during workup. However, we would be surprised if the TBAB is very soluble in the aqueous phase during workup since they used saturated NaCl for the water wash. When one wants to removed TBAB from a reaction mixture during workup, it is best to use water with no ionic strength to avoid salting out of the TBAB from the aqueous phase.

When your company needs expertise in removing quat salts from reaction mixtures during workup, now contact Marc Halpern of PTC Organics to benefit from highly specialized expert consulting for separating the phase-transfer catalyst from the product as we teach in detail in our 2-day course “Industrial Phase-Transfer Catalysis.”

About Marc Halpern

Marc Halpern

Dr. Halpern is founder and president of PTC Organics, Inc., the only company dedicated exclusively to developing low-cost high-performance green chemistry processes for the manufacture of organic chemicals using Phase Transfer Catalysis. Dr. Halpern has innovated PTC breakthroughs for pharmaceuticals, agrochemicals, petrochemicals, monomers, polymers, flavors & fragrances, dyes & pigments and solvents. Dr. Halpern has provided PTC services on-site at more than 260 industrial process R&D departments in 37 countries and has helped chemical companies save > $200 million. Dr. Halpern co-authored five books including the best-selling “Phase-Transfer Catalysis: Fundamentals, Applications and Industrial Perspectives” and has presented the 2-day course “Practical Phase-Transfer Catalysis” at 50 locations in the US, Europe and Asia.

Dr. Halpern founded the journal “Industrial Phase-Transfer Catalysis” and “The PTC Tip of the Month” enjoyed by 2,100 qualified subscribers, now beyond 130 issues. In 2014, Dr. Halpern is celebrating his 30th year in the chemical industry, including serving as a process chemist at Dow Chemical, a supervisor of process chemistry at ICI, Director of R&D at Sybron Chemicals and founder and president of PTC Organics Inc. (15 years) and PTC Communications Inc. (20 years). Dr. Halpern also co-founded PTC Interface Inc. in 1989 and PTC Value Recovery Inc. in 1999. His academic breakthroughs include the PTC pKa Guidelines, the q-value for quat accessibility and he has achieved industrial PTC breakthroughs for a dozen strong base reactions as well as esterifications, transesterifications, epoxidations and chloromethylations plus contributed to more than 100 other industrial PTC process development projects.

Dr. Halpern has dedicated his adult life to his family and to phase-transfer catalysis (in that order!).

Leave a Reply

Your email address will not be published. Required fields are marked *

PTC Course - In-House

Learn to choose
PTC process conditions
LIKE AN EXPERT!

Learn More