The Industrial Phase-Transfer Catalysis Experts

PTC Tip of the Month E-Newsletter

PTC Tip of the Month - September 2022

Why DMSO?

By Marc Halpern, the leading expert in industrial phase-transfer catalysis.

There are several interesting choices of reaction conditions for the reaction shown in the diagram.

Potassium carbonate was successfully chosen for this reaction. This suggests a rather acidic pKa (10 or less) of the methylene group activated by the ester and nitrile of the ethyl cyanoacetate. The potassium carbonate likely also served as desiccant to avoid hydrolysis of the ester.

The nucleophilic aromatic substitution of the bromide on the pyridine ring must have been sufficiently activated by the electron withdrawing group in the 2-position to be displaced at 90 deg C. It is not uncommon for nucleophilic aromatic substitutions to be performed at significantly higher temperatures, especially with the bromide located in the 5-position to the pyridine nitrogen.

The phase-transfer catalyst chosen was the standard tetrabutylammonium bromide. The tetrabutylammonium cation is not effective for transferring carbonate into any organic solvent, but it is effective in transferring the carbanion (enolate) of deprotonated acidic methylene compounds into almost organic solvent and activating the nucleophilicity of the anion for effective nucleophilic attack.

Indeed, the procedure reports that the reaction mixture was a suspension, which is not surprising due to the potassium carbonate and potassium hydrogen carbonate byproduct.

That begs the question, why did the inventors choose DMSO as the solvent? The phase-transfer catalyst could transfer and activate the carbanion (enolate) from the solid phase into a non-polar phase such as toluene that does not solvate the anion = not interfere with the nucleophilicity of the carbanion.

Of course DMSO is a good solvent for the reaction. But the workup used large volumes of aqueous phase and extractant solvent (ethyl acetate) before recrystallization to isolate the product.

The yield was not reported so we don’t know the extent of the handling losses from the workup that often result from choosing DMSO as the solvent. This is likely an important issue in this process since the is the first reaction of five reactions in the sequence and yield losses in early stages require a lot more starting materials to achieve the final product in sufficient quantity.

The inventors obviously were familiar with phase-transfer catalysis because they chose to use TBAB. It is always puzzling why chemists use PTC with DMSO instead of using PTC with a classical water-immiscible solvent that makes workup easier.

When you need to choose optimal conditions for a PTC process to achieve low-cost high-performance green chemistry, it is usually cost effective to engage PTC Organics to help develop the most advantageous process in the shortest development time. Now contact Marc Halpern of PTC Organics to explore improving your R&D efficiency, especially for PTC-base reactions.

About Marc Halpern

Marc Halpern

Dr. Halpern is founder and president of PTC Organics, Inc., the only company dedicated exclusively to developing low-cost high-performance green chemistry processes for the manufacture of organic chemicals using Phase Transfer Catalysis. Dr. Halpern has innovated PTC breakthroughs for pharmaceuticals, agrochemicals, petrochemicals, monomers, polymers, flavors & fragrances, dyes & pigments and solvents. Dr. Halpern has provided PTC services on-site at more than 260 industrial process R&D departments in 37 countries and has helped chemical companies save > $200 million. Dr. Halpern co-authored five books including the best-selling “Phase-Transfer Catalysis: Fundamentals, Applications and Industrial Perspectives” and has presented the 2-day course “Practical Phase-Transfer Catalysis” at 50 locations in the US, Europe and Asia.

Dr. Halpern founded the journal “Industrial Phase-Transfer Catalysis” and “The PTC Tip of the Month” enjoyed by 2,100 qualified subscribers, now beyond 130 issues. In 2014, Dr. Halpern is celebrating his 30th year in the chemical industry, including serving as a process chemist at Dow Chemical, a supervisor of process chemistry at ICI, Director of R&D at Sybron Chemicals and founder and president of PTC Organics Inc. (15 years) and PTC Communications Inc. (20 years). Dr. Halpern also co-founded PTC Interface Inc. in 1989 and PTC Value Recovery Inc. in 1999. His academic breakthroughs include the PTC pKa Guidelines, the q-value for quat accessibility and he has achieved industrial PTC breakthroughs for a dozen strong base reactions as well as esterifications, transesterifications, epoxidations and chloromethylations plus contributed to more than 100 other industrial PTC process development projects.

Dr. Halpern has dedicated his adult life to his family and to phase-transfer catalysis (in that order!).

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