The Industrial Phase-Transfer Catalysis Experts

PTC Tip of the Month E-Newsletter

PTC Tip of the Month - August 2012

Useful Information about HEG Cl – Thermally Stable PTC

By Marc Halpern, the leading expert in industrial phase-transfer catalysis.

US Patent 8,211,963 was issued last month and provides two pieces of interesting information that we find to be valuable relating to the thermally stable phase-transfer catalyst hexaethyl guanidinium chloride, “HEG Cl.” HEG Cl has been appearing as the phase-transfer catalyst in a variety of high-temperature patents since the early 1990’s for the production of engineering thermoplastics by General Electric (now SABIC Innovative Plastics). This patent describes the use of HEG Cl for a pilot plant batch of polyetherimide, but the aspects we find interesting have to do with stability and analysis.

One of the interesting items was that they examined the stability of HEG Cl at several temperatures in the range of 100 C to 280 C over 1-2 hours, including a distillation at 210 C for an hour. The HEG Cl was dissolved in a matrix containing o-dichlorobenzene and o-dimethoxybenzene. The inventors found no signs of decomposition of the HEG Cl under these conditions. Classical quats are not stable with such heat history.

The second piece of interesting information relates to the analytical method. While the inventors did not describe the analytical method for the guanidinium salt in detail they did mention that they used ion chromatography (“IC”). We have been recommending to companies to consider using ion chromatography to determine quat levels for about 15 years and this is a public report that discloses that IC is being used. We continue to recommend that companies consider IC for quat and guanidinium analysis.

If your company can benefit from achieving higher process performance in a shorter development time by having access to the best PTC expertise available, now contact Marc Halpern by E-mail to inquire about using phase-transfer catalysis to achieve low-cost high-performance green chemistry.

If you’re not sure if PTC can help your reaction, now fill out the form shown at http://phasetransfer.com/projectform.pdf and send it to Marc Halpern by fax at +1 856-222-1124 or by E-mail of a scanned copy. If we do not have a secrecy agreement already in place, please use “R-groups” instead of the exact chemical structures.

About Marc Halpern

Marc Halpern

Dr. Halpern is founder and president of PTC Organics, Inc., the only company dedicated exclusively to developing low-cost high-performance green chemistry processes for the manufacture of organic chemicals using Phase Transfer Catalysis. Dr. Halpern has innovated PTC breakthroughs for pharmaceuticals, agrochemicals, petrochemicals, monomers, polymers, flavors & fragrances, dyes & pigments and solvents. Dr. Halpern has provided PTC services on-site at more than 260 industrial process R&D departments in 37 countries and has helped chemical companies save > $200 million. Dr. Halpern co-authored five books including the best-selling “Phase-Transfer Catalysis: Fundamentals, Applications and Industrial Perspectives” and has presented the 2-day course “Practical Phase-Transfer Catalysis” at 50 locations in the US, Europe and Asia.

Dr. Halpern founded the journal “Industrial Phase-Transfer Catalysis” and “The PTC Tip of the Month” enjoyed by 2,100 qualified subscribers, now beyond 130 issues. In 2014, Dr. Halpern is celebrating his 30th year in the chemical industry, including serving as a process chemist at Dow Chemical, a supervisor of process chemistry at ICI, Director of R&D at Sybron Chemicals and founder and president of PTC Organics Inc. (15 years) and PTC Communications Inc. (20 years). Dr. Halpern also co-founded PTC Interface Inc. in 1989 and PTC Value Recovery Inc. in 1999. His academic breakthroughs include the PTC pKa Guidelines, the q-value for quat accessibility and he has achieved industrial PTC breakthroughs for a dozen strong base reactions as well as esterifications, transesterifications, epoxidations and chloromethylations plus contributed to more than 100 other industrial PTC process development projects.

Dr. Halpern has dedicated his adult life to his family and to phase-transfer catalysis (in that order!).

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