The Industrial Phase-Transfer Catalysis Experts

PTC Tip of the Month E-Newsletter

PTC Tip of the Month - April 2020

PTC-TEMPO Hypochlorite Oxidation

By Marc Halpern, the leading expert in industrial phase-transfer catalysis.

In recent years, we have seen more reports about using phase-transfer catalysis for oxidations of primary alcohols to aldehydes using hypochlorite to reoxidize spent catalytic TEMPO in-situ. PTC-hypochlorite-TEMPO oxidations are often reported using high shear mixers and short reaction times from less than 1 second to 8 minutes.

One reason for short contact times is to minimize over-oxidation of the aldehyde to the carboxylic acid. Two reasons to use a phase-transfer catalyst are [1] to control the amount of inorganic hypochlorite in the organic reaction phase that presumably minimizes overoxidation of the aldehyde to the acid and [2] when the phase-transfer catalyst transfers hypochlorite into the bulk organic phase from its hydrated form in the aqueous phase, the hypochlorite anion is more active and we can then work at a lower temperature which can further enhance selectivity the greater control over the reaction.

This patent reports a TBAB-TEMPO-hypochlorite oxidation of an alcohol to an aldehyde at 0 deg C with a 30-min dropwise addition of hypochlorite and a 10-min post-addition reaction time. No mention was made of the type of agitation used.

The original PTC-hypochlorite oxidation of primary alcohol to aldehyde by Lee and Friedman in the 1970’s showed that ethyl acetate and methylene chloride were the best solvents for this reaction. The inventors of this patent used methylene chloride.

It is not known why the inventors added extra catalytic KBr to the reaction mixture. If any of our readers have an idea why, please share. One thought might be to form the more reactive hypobromite in-situ, but if so, then the bromide from the TBAB might be sufficient.

No isolation or even a phase separation was reported between piperidinemethanol and phenyl chloroformate, so a full equivalent of NaCl was present when the reactants and catalysts for the oxidation were added.

The reaction was performed on a sub-gram scale, so the yield after two steps and after flash chromatography does not suggest low yield. It is not kniwn how much over-oxidation to carboxylic acid may have occurred.

When your company needs the most highly specialized expertise in industrial phase-transfer catalysis, now contact Marc Halpern of PTC Organics to explore how to improve your performance.

About Marc Halpern

Marc Halpern

Dr. Halpern is founder and president of PTC Organics, Inc., the only company dedicated exclusively to developing low-cost high-performance green chemistry processes for the manufacture of organic chemicals using Phase Transfer Catalysis. Dr. Halpern has innovated PTC breakthroughs for pharmaceuticals, agrochemicals, petrochemicals, monomers, polymers, flavors & fragrances, dyes & pigments and solvents. Dr. Halpern has provided PTC services on-site at more than 260 industrial process R&D departments in 37 countries and has helped chemical companies save > $200 million. Dr. Halpern co-authored five books including the best-selling “Phase-Transfer Catalysis: Fundamentals, Applications and Industrial Perspectives” and has presented the 2-day course “Practical Phase-Transfer Catalysis” at 50 locations in the US, Europe and Asia.

Dr. Halpern founded the journal “Industrial Phase-Transfer Catalysis” and “The PTC Tip of the Month” enjoyed by 2,100 qualified subscribers, now beyond 130 issues. In 2014, Dr. Halpern is celebrating his 30th year in the chemical industry, including serving as a process chemist at Dow Chemical, a supervisor of process chemistry at ICI, Director of R&D at Sybron Chemicals and founder and president of PTC Organics Inc. (15 years) and PTC Communications Inc. (20 years). Dr. Halpern also co-founded PTC Interface Inc. in 1989 and PTC Value Recovery Inc. in 1999. His academic breakthroughs include the PTC pKa Guidelines, the q-value for quat accessibility and he has achieved industrial PTC breakthroughs for a dozen strong base reactions as well as esterifications, transesterifications, epoxidations and chloromethylations plus contributed to more than 100 other industrial PTC process development projects.

Dr. Halpern has dedicated his adult life to his family and to phase-transfer catalysis (in that order!).

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