The Industrial Phase-Transfer Catalysis Experts

PTC Tip of the Month E-Newsletter

PTC Tip of the Month - April 2021

High-Dilution PTC N-Alkylation

By Marc Halpern, the leading expert in industrial phase-transfer catalysis.

A patent was issued 3 days ago that describes the PTC N-alkylation of imidazole with dichloroethane shown in the diagram. The desired product requires reaction at only one end of the alkylating agent. It is reasonable to assume that the inventors used a very large excess of dichloroethane (34.5 equiv!) as solvent to maximize the probability that the imidazolide anion (formed from imidazole and base) will collide with a dichloroethane molecule rather than a 2-chloroethyl imidazole molecule. Before discussing combining high dilution with the strengths of PTC, let’s talk about the reaction conditions chosen.

The reaction is a solid-liquid PTC system with no added water. In fact, during the workup, the solids were filtered off for separation from the product and consisted of the excess base and KCl byproduct.

Also during workup, the organic phase was washed with water twice, maybe not necessarily to remove residual salts, but probably to begin to separate the tetrabutylammonium salt from the product before purification by chromatography. Tetrabutylammonium salts have a very high affinity for dichloroethane and is quite hard to separate from this solvent by just water washing as I explicitly published in 1998 (http://phasetransfer.com/catsep.pdf). The yield after chromatography was only 41.7%. Since quats have a high affinity to chromatography materials (such as silica), the column undoubtedly removed the phase-transfer catalyst.

I am not totally sure but I think that imidazole is also soluble in dichloroethane. If so, then high dilution is likely even more of a requirement to achieve selectivity of displacement of only one chlorine atom.

It turns out that phase-transfer catalysis provides the opportunity to simulate high dilution in certain systems.

If we assume that the N-alkylation under PTC conditions occurs in the bulk organic phase and not at the interface, then we can control the amount of reactive imidazolide anion in the organic reaction phase by setting the catalyst loading. Let’s say that we use 2 mole% quat, then we can only have no more than 2 mole% imidazolide anion in the reaction phase in the form of [Q+Im-]. If we choose a nonpolar solvent in which imidazole is not very soluble and if we minimize interfacial reaction between imidazolide anion and alkylating agents in the organic phase, then we can create an effective dilution of 100:1 at the outset of the reaction by using 2 mole% quat and 2 equiv of alkylating agent, even though the entire reactor actually contains 1 equiv imidazole and 2 equiv of alkylating agent. The ratio of chloroethylimidazole to dichloroethane will still increase as the reaction progresses, but the ratio of quat imidazolide to alkylating agent IN THE REACTION PHASE will still remain lower throughout the reaction profile than if not using a quat. This improves selectivity.

By the way, the pKa of imidazole is 14.5. Since the pKa of water is 15.7, then when mixing NaOH and imidazole, about 90% of the imidazole will be deprotonated in the imidazolide anion form. So, in order to minimize undesired contact between the imidazolide anion (present to a large extent) and the alkylating agent, we should work at an intermediate rpm and avoid over-agitation.

If your company wants the most highly specialized expertise in industrial phase-transfer catalysis now contact Marc Halpern of PTC Organics to achieve the lowest cost highest performance green chemistry using PTC.

About Marc Halpern

Marc Halpern

Dr. Halpern is founder and president of PTC Organics, Inc., the only company dedicated exclusively to developing low-cost high-performance green chemistry processes for the manufacture of organic chemicals using Phase Transfer Catalysis. Dr. Halpern has innovated PTC breakthroughs for pharmaceuticals, agrochemicals, petrochemicals, monomers, polymers, flavors & fragrances, dyes & pigments and solvents. Dr. Halpern has provided PTC services on-site at more than 260 industrial process R&D departments in 37 countries and has helped chemical companies save > $200 million. Dr. Halpern co-authored five books including the best-selling “Phase-Transfer Catalysis: Fundamentals, Applications and Industrial Perspectives” and has presented the 2-day course “Practical Phase-Transfer Catalysis” at 50 locations in the US, Europe and Asia.

Dr. Halpern founded the journal “Industrial Phase-Transfer Catalysis” and “The PTC Tip of the Month” enjoyed by 2,100 qualified subscribers, now beyond 130 issues. In 2014, Dr. Halpern is celebrating his 30th year in the chemical industry, including serving as a process chemist at Dow Chemical, a supervisor of process chemistry at ICI, Director of R&D at Sybron Chemicals and founder and president of PTC Organics Inc. (15 years) and PTC Communications Inc. (20 years). Dr. Halpern also co-founded PTC Interface Inc. in 1989 and PTC Value Recovery Inc. in 1999. His academic breakthroughs include the PTC pKa Guidelines, the q-value for quat accessibility and he has achieved industrial PTC breakthroughs for a dozen strong base reactions as well as esterifications, transesterifications, epoxidations and chloromethylations plus contributed to more than 100 other industrial PTC process development projects.

Dr. Halpern has dedicated his adult life to his family and to phase-transfer catalysis (in that order!).

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