The Industrial Phase-Transfer Catalysis Experts

PTC Tip of the Month E-Newsletter

PTC Tip of the Month - October 2024

Heat History of Tetrabutylammonium Salt in the Presence of t-Butoxide Strong Base

By Marc Halpern, the leading expert in industrial phase-transfer catalysis.

Tetrabutylammonium iodide is used to catalyze the C-alkylation of a substituted cyclohexanone shown in the diagram.

It is reasonable to assume that the role of the iodide is to form in situ the more reactive 3-iodo-1,1-dimethoxypropane from the bromo derivative.

It is also reasonable to assume that t-butoxide was chosen as the base to avoid hydrolysis of the ester if a base such as NaOH would have been used. The pKa of the methylene alpha to the carbonyl being deprotonated should be within the range of 16-23 for which PTC-NaOH reactions excel. This is taught in the 2-day course “Industrial Phase-Transfer Catalysis.”

Since the reaction is performed in t-butanol, it is likely that the tetrabutyl ammonium iodide is simply a source of soluble iodide and not an actual phase-transfer catalyst from a mechanistic standpoint, since the reactants are likely soluble in t-butanol.

One interesting aspect of the procedure is that the cyclohexanone substrate, the t-butoxide in t-butanol and the tetrabutylammonium iodide were mixed for hours with heating before starting to add the 3-bromo-1,1-dimethoxypropane. This is curious since the acid-base neutralization should be instantaneous and there would be no need for the tetrabutylammonium iodide to be present for the neutralization.

In fact, the more that the tetrabutylammonium cation is needlessly exposed to strong base and heat, the higher the probability of experiencing Hofmann Elimination that decomposes the quat cation. Then again, the reaction appears to proceed in the presence of only 1.3% quat iodide. So, maybe the quat survives this heat history.

We do not know if the 51.5% isolated yield is due to taking a high quality distillation cut or if the conversion was low. If the conversion was low, it would be worthwhile to observe whether the quat cation decomposed during the exposure to the butoxide base which doesn’t have a readily apparent reason for being present during the 4 hours of heat history.

About Marc Halpern

Marc Halpern

Dr. Halpern is founder and president of PTC Organics, Inc., the only company dedicated exclusively to developing low-cost high-performance green chemistry processes for the manufacture of organic chemicals using Phase Transfer Catalysis. Dr. Halpern has innovated PTC breakthroughs for pharmaceuticals, agrochemicals, petrochemicals, monomers, polymers, flavors & fragrances, dyes & pigments and solvents. Dr. Halpern has provided PTC services on-site at more than 260 industrial process R&D departments in 37 countries and has helped chemical companies save > $200 million. Dr. Halpern co-authored five books including the best-selling “Phase-Transfer Catalysis: Fundamentals, Applications and Industrial Perspectives” and has presented the 2-day course “Practical Phase-Transfer Catalysis” at 50 locations in the US, Europe and Asia.

Dr. Halpern founded the journal “Industrial Phase-Transfer Catalysis” and “The PTC Tip of the Month” enjoyed by 2,100 qualified subscribers, now beyond 130 issues. In 2014, Dr. Halpern is celebrating his 30th year in the chemical industry, including serving as a process chemist at Dow Chemical, a supervisor of process chemistry at ICI, Director of R&D at Sybron Chemicals and founder and president of PTC Organics Inc. (15 years) and PTC Communications Inc. (20 years). Dr. Halpern also co-founded PTC Interface Inc. in 1989 and PTC Value Recovery Inc. in 1999. His academic breakthroughs include the PTC pKa Guidelines, the q-value for quat accessibility and he has achieved industrial PTC breakthroughs for a dozen strong base reactions as well as esterifications, transesterifications, epoxidations and chloromethylations plus contributed to more than 100 other industrial PTC process development projects.

Dr. Halpern has dedicated his adult life to his family and to phase-transfer catalysis (in that order!).

Leave a Reply

Your email address will not be published. Required fields are marked *

PTC Course - In-House

Learn to choose
PTC process conditions
LIKE AN EXPERT!

Learn More