The Industrial Phase-Transfer Catalysis Experts

PTC Tip of the Month E-Newsletter

PTC Reaction of the Month - July 2024

Solid-Liquid PTC Outperforms Liquid-Liquid PTC

By Marc Halpern, the leading expert in industrial phase-transfer catalysis.

The PTC reaction shown in the diagram is a base catalyzed cyclization and rearrangement that performs better when using solid NaOH than when using aqueous base.

The data for the use of aqueous base are shown in the table. The reaction times are longer, the conversions lower and the yields lower.

Before discussing the potential mechanism, it is worthwhile stating an observation that I have been using as a guideline for decades which is that under PTC conditions, when hydroxide has a choice of acting as a base or as a nucleophile, it acts primarily as a base and when there are no “acidic” protons to be deprotonated, hydroxide will act as a nucleophile.

The question here is how hydroxide may be catalyzing the reaction. One possibility may start with hydroxide nucleophilically adding to the electron-deficient carbon of the quinone or addition to the alkene. However, the methylene group that is allylic and alpha to the ring, likely has a pKa low enough to be deprotonated by PTC-NaOH, especially if the NaOH is solid which means that there is little hydration to deactivate the basicity. There are many examples of PTC being able to deprotonate substrates with pKa’s even in the 30’s (my Ph.D. Thesis from 1983 shows many examples).

Therefore, we speculate that the reaction starts by PTC-NaOH deprotonation to form an allylic carbanion that attacks the carbonyl carbon of the quinone. This results in cyclization and the formation of an alkoxide on the ring that is protonated by the molecule of water formed during the deprotonation. This forms an alcohol on the ring that undergoes tautomerization and aromatization that leads to the hydroquinone derivative.

The phase-transfer catalyst is essential to promote the solid-liquid transfer and activation of the hydroxide in the non-hydrated toluene phase. The presence of additional water hinders the transfer of hydroxide from the aqueous phase in which it is “very comfortable.” Small amounts of hydration that may accompany the hydroxide into the toluene phase or at the interface, reduce its basicity.

The overall process results in high yield and easy workup.


About Marc Halpern

Marc Halpern

Dr. Halpern is founder and president of PTC Organics, Inc., the only company dedicated exclusively to developing low-cost high-performance green chemistry processes for the manufacture of organic chemicals using Phase Transfer Catalysis. Dr. Halpern has innovated PTC breakthroughs for pharmaceuticals, agrochemicals, petrochemicals, monomers, polymers, flavors & fragrances, dyes & pigments and solvents. Dr. Halpern has provided PTC services on-site at more than 260 industrial process R&D departments in 37 countries and has helped chemical companies save > $200 million. Dr. Halpern co-authored five books including the best-selling “Phase-Transfer Catalysis: Fundamentals, Applications and Industrial Perspectives” and has presented the 2-day course “Practical Phase-Transfer Catalysis” at 50 locations in the US, Europe and Asia.

Dr. Halpern founded the journal “Industrial Phase-Transfer Catalysis” and “The PTC Tip of the Month” enjoyed by 2,100 qualified subscribers, now beyond 130 issues. In 2014, Dr. Halpern is celebrating his 30th year in the chemical industry, including serving as a process chemist at Dow Chemical, a supervisor of process chemistry at ICI, Director of R&D at Sybron Chemicals and founder and president of PTC Organics Inc. (15 years) and PTC Communications Inc. (20 years). Dr. Halpern also co-founded PTC Interface Inc. in 1989 and PTC Value Recovery Inc. in 1999. His academic breakthroughs include the PTC pKa Guidelines, the q-value for quat accessibility and he has achieved industrial PTC breakthroughs for a dozen strong base reactions as well as esterifications, transesterifications, epoxidations and chloromethylations plus contributed to more than 100 other industrial PTC process development projects.

Dr. Halpern has dedicated his adult life to his family and to phase-transfer catalysis (in that order!).

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