The Industrial Phase-Transfer Catalysis Experts

PTC Tip of the Month E-Newsletter

PTC Reaction of the Month - January 2014

PTC S-Alkylation on Secondary Bromide

By Marc Halpern, the leading expert in industrial phase-transfer catalysis.

 

Example 23 of this patent describes the reaction of the thiosulfonate anion with a secondary bromide in high yield. We have not seen this particular nucleophile in the PTC literature, but it is not surprising to see any sulfur nucleophile work well with phase-transfer catalysis. In this case, complete conversion was achieved, then 88% yield after chromatography. The substrate was a glycoside and this reinforces the notion that PTC works with secondary alkyl halide reactants. Example 23 uses a glucopyranose. Example 24 uses a galactopryranose. While acetonitrile was used as the solvent, we speculate that other solvents more suitable for commercial processes could be chosen.

There is one more interesting note from a process chemistry standpoint that should not be lost. In the next step, this intermediate is reacted with ethane thiol and a stoichiometric amount of triethylamine to produce a disulfide in what appears to be a nucleophilic attack by the ethanethiolate anion.

If we were developing a commercial process for these two steps, we would perform a one-pot 2-step reaction using PTC for the first reaction shown in the diagram, then add an inexpensive base, such as potassium carbonate, to deprotonate the thiol  and perform the substitution. This would avoid the use of triethylamine which would need to be recovered and be replaced by an inexpensive inorganic base. Carbonate (pKb ~10) should be basic enough to deprotonate the thiol (pKa ~ 11) especially under PTC conditions.

We speculate that a suitable solvent could be found for both PTC reactions and that TBAB would also be suitable as phase-transfer catalyst for both reactions. If so, then the solvent could be designed to be immiscible with water (e.g., MIBK if we needed a polar solvent) and at the end of the first reaction, we would separate off the salts into an aqueous phase at room temperature and carry the organic phase forward to the second reaction. In this way, perhaps isolation of the intermediate could be avoided and not suffer from the additional handling losses and processing time. If successful, we would perform chromatography after the second step instead of after both steps. We don’t know that this would work, but as process chemists, this would definitely be screened if a commercial process development project were undertaken.

If you or your company can benefit from achieving higher process performance in a shorter development time for this PTC reaction or any other reaction, by having access to the best PTC expertise available, NOW CONTACT Marc Halpern to inquire about using phase-transfer catalysis to achieve low-cost high-performance green chemistry. Remember, PTC excels in thousands of reactions in more than 30 reaction categories including strong base reactions, nucleophilic substitutions, oxidations and reductions!

If you’re not sure if PTC can help your reaction, now fill out the PTC Project Evaluation Form and E-mail a scanned copy to Marc Halpern or send it by fax to Dr. Halpern at +1 856-222-1124. If your company does not have a secrecy agreement with PTC Organics Inc. already in place, please use “R-groups” instead of the exact chemical structures.

 

PTC S-Alkylation on Secondary Bromide


About Marc Halpern

Marc Halpern

Dr. Halpern is founder and president of PTC Organics, Inc., the only company dedicated exclusively to developing low-cost high-performance green chemistry processes for the manufacture of organic chemicals using Phase Transfer Catalysis. Dr. Halpern has innovated PTC breakthroughs for pharmaceuticals, agrochemicals, petrochemicals, monomers, polymers, flavors & fragrances, dyes & pigments and solvents. Dr. Halpern has provided PTC services on-site at more than 260 industrial process R&D departments in 37 countries and has helped chemical companies save > $200 million. Dr. Halpern co-authored five books including the best-selling “Phase-Transfer Catalysis: Fundamentals, Applications and Industrial Perspectives” and has presented the 2-day course “Practical Phase-Transfer Catalysis” at 50 locations in the US, Europe and Asia.

Dr. Halpern founded the journal “Industrial Phase-Transfer Catalysis” and “The PTC Tip of the Month” enjoyed by 2,100 qualified subscribers, now beyond 130 issues. In 2014, Dr. Halpern is celebrating his 30th year in the chemical industry, including serving as a process chemist at Dow Chemical, a supervisor of process chemistry at ICI, Director of R&D at Sybron Chemicals and founder and president of PTC Organics Inc. (15 years) and PTC Communications Inc. (20 years). Dr. Halpern also co-founded PTC Interface Inc. in 1989 and PTC Value Recovery Inc. in 1999. His academic breakthroughs include the PTC pKa Guidelines, the q-value for quat accessibility and he has achieved industrial PTC breakthroughs for a dozen strong base reactions as well as esterifications, transesterifications, epoxidations and chloromethylations plus contributed to more than 100 other industrial PTC process development projects.

Dr. Halpern has dedicated his adult life to his family and to phase-transfer catalysis (in that order!).

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