The Industrial Phase-Transfer Catalysis Experts

PTC Tip of the Month E-Newsletter

PTC Reaction of the Month - September 2020

PTC C-Alkylation of Activated Sulfone

By Marc Halpern, the leading expert in industrial phase-transfer catalysis.

PTC excels in C-alkylations of substrates with pKa (measured in water) of the C-H group of up to 23. The pKa of of the C-H group in benzyl phenyl sulfone in DMSO is 23, so the pKa in water is much lower and certainly well within the range of easy C-alkylation under PTC-base conditions.

The reaction shown in the diagram used cesium carbonate as the base and DMSO as the solvent. We know from the PTC C-alkylation of other benzyl phenyl sulfones that these reactions are easily performed with either NaOH or potassium carbonate in high yield and using water-immiscible solvents for easy workup.

An early C-alkylation of a benzyl phenyl sulfone that we teach in our 2-day course “Industrial Phase-Transfer Catalysis, uses KOH as the base, methylene chloride as the solvent (that we would not use today), which forms two phases with water that facilitates workup. That C-alkylation also used benzyl triethyl ammonium chloride, that today we would replace with methyl tributyl ammonium chloride if a T-Reaction or possibly even tetrabutyl ammonium bromide if it is an I-Reaction and if we want to separate the catalyst from the product by extraction of the tetrabutylammonium salts into water.

It is possible that the inventors chose cesium carbonate for the reaction in the diagram to avoid dehydrohalogenation of the bromochloropropane of the mono-haloethyl C-alkylated intermediate before ring closure. The choice of DMSO as the solvent is still undesirable due to handling losses and the workup described in this patent involved a water wash.

In the end, phase-transfer catalysis is a good choice for this C-alkylation of the activated C-H group alpha to the sulfone, but we would have chosen more optimal PTC conditions to achieve lower-cost higher-performance green chemistry.

Now contact Marc Halpern of PTC Organics to improve your PTC C-alkylations in commercial development or production.


About Marc Halpern

Marc Halpern

Dr. Halpern is founder and president of PTC Organics, Inc., the only company dedicated exclusively to developing low-cost high-performance green chemistry processes for the manufacture of organic chemicals using Phase Transfer Catalysis. Dr. Halpern has innovated PTC breakthroughs for pharmaceuticals, agrochemicals, petrochemicals, monomers, polymers, flavors & fragrances, dyes & pigments and solvents. Dr. Halpern has provided PTC services on-site at more than 260 industrial process R&D departments in 37 countries and has helped chemical companies save > $200 million. Dr. Halpern co-authored five books including the best-selling “Phase-Transfer Catalysis: Fundamentals, Applications and Industrial Perspectives” and has presented the 2-day course “Practical Phase-Transfer Catalysis” at 50 locations in the US, Europe and Asia.

Dr. Halpern founded the journal “Industrial Phase-Transfer Catalysis” and “The PTC Tip of the Month” enjoyed by 2,100 qualified subscribers, now beyond 130 issues. In 2014, Dr. Halpern is celebrating his 30th year in the chemical industry, including serving as a process chemist at Dow Chemical, a supervisor of process chemistry at ICI, Director of R&D at Sybron Chemicals and founder and president of PTC Organics Inc. (15 years) and PTC Communications Inc. (20 years). Dr. Halpern also co-founded PTC Interface Inc. in 1989 and PTC Value Recovery Inc. in 1999. His academic breakthroughs include the PTC pKa Guidelines, the q-value for quat accessibility and he has achieved industrial PTC breakthroughs for a dozen strong base reactions as well as esterifications, transesterifications, epoxidations and chloromethylations plus contributed to more than 100 other industrial PTC process development projects.

Dr. Halpern has dedicated his adult life to his family and to phase-transfer catalysis (in that order!).

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