The Industrial Phase-Transfer Catalysis Experts

PTC Tip of the Month E-Newsletter

PTC Tip of the Month - June 2022

PTC for Polymer Modification

By Marc Halpern, the leading expert in industrial phase-transfer catalysis.

As we teach in our 2-day course “Industrial Phase-Transfer Catalysis”, phase-transfer catalysis has been used for the modification of polymers with reactive sites. One reference that we cite for nucleophilic substitutions on polychloromethylstyrene with KOAc, KOBz, KSAc, KSCN, NaN3, KNPht is Nishikubo, T. “Phase-Transfer Catalysis: Mechanism and Syntheses”, ACS Symposium Series 659, Halpern, M. editor, 1997, Chapter 17.

A recent patent (reaction shown in the diagram) described the use of PTC for modification of a variety of polyacrylamides functionalized with pendant mercapto alkyl ethers (mostly mercapto ethyl ether, mercapto propyl ether and mercaptohexyl ether). The mercaptan SH was deprotonated by a variety of trialkyl amines and reacted with several alkylating agents.

It is interesting to note that the inventors used a lot less phase-transfer catalyst with an iodide counterion than with chloride or bromide counterions. Perhaps that was due to iodide co-catalysis to activate the alkyl halide alkylating agents.

The inventors did not explain why they used quaternary ammonium phase-transfer catalysts for all 12 examples. We speculate that the reason may have been to create a loose ion pair between the mercaptide anion and the quat cation. The ammonium cation R3NH+ (before it turns into the amine hydrohalide) would likely not form a very loose ion pair and the relatively close pKa’s of the neutral mercaptan and the cation from the tertiary ammonium-H species doesn’t help in keeping the mercaptan completely deprotonated (which is likely why the inventors used an excess of trialkylamine).

By the way, this patent focused on temperature-responsive macromolecules that are effective in improving the shrinkage and crack resistance of concrete. It is always interesting to learn of the diverse applications upon which phase-transfer catalysis brings benefit.

About Marc Halpern

Marc Halpern

Dr. Halpern is founder and president of PTC Organics, Inc., the only company dedicated exclusively to developing low-cost high-performance green chemistry processes for the manufacture of organic chemicals using Phase Transfer Catalysis. Dr. Halpern has innovated PTC breakthroughs for pharmaceuticals, agrochemicals, petrochemicals, monomers, polymers, flavors & fragrances, dyes & pigments and solvents. Dr. Halpern has provided PTC services on-site at more than 260 industrial process R&D departments in 37 countries and has helped chemical companies save > $200 million. Dr. Halpern co-authored five books including the best-selling “Phase-Transfer Catalysis: Fundamentals, Applications and Industrial Perspectives” and has presented the 2-day course “Practical Phase-Transfer Catalysis” at 50 locations in the US, Europe and Asia.

Dr. Halpern founded the journal “Industrial Phase-Transfer Catalysis” and “The PTC Tip of the Month” enjoyed by 2,100 qualified subscribers, now beyond 130 issues. In 2014, Dr. Halpern is celebrating his 30th year in the chemical industry, including serving as a process chemist at Dow Chemical, a supervisor of process chemistry at ICI, Director of R&D at Sybron Chemicals and founder and president of PTC Organics Inc. (15 years) and PTC Communications Inc. (20 years). Dr. Halpern also co-founded PTC Interface Inc. in 1989 and PTC Value Recovery Inc. in 1999. His academic breakthroughs include the PTC pKa Guidelines, the q-value for quat accessibility and he has achieved industrial PTC breakthroughs for a dozen strong base reactions as well as esterifications, transesterifications, epoxidations and chloromethylations plus contributed to more than 100 other industrial PTC process development projects.

Dr. Halpern has dedicated his adult life to his family and to phase-transfer catalysis (in that order!).

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