The Industrial Phase-Transfer Catalysis Experts

PTC Tip of the Month E-Newsletter

PTC Catalyst of the Month - September 2021

Tetrabutylammonium Pyrophosphate – UPDATE

By Marc Halpern, the leading expert in industrial phase-transfer catalysis.

Bryce Assink of W.R. Grace has been a loyal reader of the PTC Tip of the Month since about 15 years ago when he very actively participated in the 2-day PTC course in Chicago.

Bryce provided excellent insight in response to our call last month for an explanation about the identity or composition of tetrabutylammonium pyrophosphate. Shown below is Bryce’s unedited input.

Great thanks to Bryce Assink for investing his time and expertise to educate us!

————————————————————————————-

“Ok, you just made me pull out my thesis from 1999. Here’s what I have.

In 1959, Cramer and Bohm reported reaction conditions suitable for phosphorylating geraniol and farnesol to their respective diphosphates by condensation with bis(triethylammonium) phosphate, trichloroacetonitrile, and substrate alcohol in acetonitrile at rt. Reaction times were 4-24h. Diphosphate yields varied from 15-25%. (Cramer, F.; Bóhm, W. Angew Chem. 1959, 71, 775).

In 1988, Danilov modified the Cramer reaction by using Bu4NH2PO4 as a phosphate source. This reaction took 10-30 minutes, and gave ~45% yields of diphosphate for primary alcohols, and 20-30% for secondary alcohols. This was the method I used in my thesis. (Danilov, L.; Mal’tsev, S.; Shibaev, V. Soviet J. Bioorg. Chem. 1988, 14, 712).

In 1985, Poulter introduced another modification that used SN2 displacement of a tosylate or halide with tris-tetrabutylammonium pyrophosphate (ie: diphosphate) in acetonitrile. Yields were 60-90%, with no monophosphate or polyphosphate byproducts. This procedure was only useful for primary alcohols (secondary/tertiary gave elimination and/or rearrangement). (Davisson, V.; Woodside, A.; Neal, T.; Stremler, K.; Muehlbacher, M.; Poulter, C. J. Org. Chem. 1986, 51, 4768).

It looks like the patent you reference is based off of the Poulter method. My guess is that they are making the mono-quat-trihydrogen reagent themselves in the presence of 6 equivalents of water (7 after the reaction) using pyrophosphoric acid and tetrabutylammonium hydroxide. Pyrophosphoric acid is available in 94% purity. The sticky part is that this would require 73% tetrabutylammonium hydroxide (2.8 M), which does not appear to be readily available.

I hope this gives you some insight.”


About Marc Halpern

Marc Halpern

Dr. Halpern is founder and president of PTC Organics, Inc., the only company dedicated exclusively to developing low-cost high-performance green chemistry processes for the manufacture of organic chemicals using Phase Transfer Catalysis. Dr. Halpern has innovated PTC breakthroughs for pharmaceuticals, agrochemicals, petrochemicals, monomers, polymers, flavors & fragrances, dyes & pigments and solvents. Dr. Halpern has provided PTC services on-site at more than 260 industrial process R&D departments in 37 countries and has helped chemical companies save > $200 million. Dr. Halpern co-authored five books including the best-selling “Phase-Transfer Catalysis: Fundamentals, Applications and Industrial Perspectives” and has presented the 2-day course “Practical Phase-Transfer Catalysis” at 50 locations in the US, Europe and Asia.

Dr. Halpern founded the journal “Industrial Phase-Transfer Catalysis” and “The PTC Tip of the Month” enjoyed by 2,100 qualified subscribers, now beyond 130 issues. In 2014, Dr. Halpern is celebrating his 30th year in the chemical industry, including serving as a process chemist at Dow Chemical, a supervisor of process chemistry at ICI, Director of R&D at Sybron Chemicals and founder and president of PTC Organics Inc. (15 years) and PTC Communications Inc. (20 years). Dr. Halpern also co-founded PTC Interface Inc. in 1989 and PTC Value Recovery Inc. in 1999. His academic breakthroughs include the PTC pKa Guidelines, the q-value for quat accessibility and he has achieved industrial PTC breakthroughs for a dozen strong base reactions as well as esterifications, transesterifications, epoxidations and chloromethylations plus contributed to more than 100 other industrial PTC process development projects.

Dr. Halpern has dedicated his adult life to his family and to phase-transfer catalysis (in that order!).

Leave a Reply

Your email address will not be published. Required fields are marked *

PTC Course - In-House

Learn to choose
PTC process conditions
LIKE AN EXPERT!

Learn More